The COBB Front Mount Intercooler is a direct-fit cooling upgrade for the 2022–2025 Ford Bronco Raptor and 2024–2025 Ford Ranger Raptor equipped with the 3.0 L EcoBoost engine. Designed to replace the restrictive factory intercooler, this performance intercooler significantly increases core volume and cooling efficiency, helping reduce heat soak and maintain stronger power delivery under load. Precision-machined billet aluminum construction with CFD-optimized end tanks ensures smoother airflow and improved consistency, all while mating easily to your vehicle’s factory shutter system with no cutting or trimming required.

Fitment Notes

• Direct replacement intercooler for Ford Bronco Raptor (2022, 2023, 2024, 2025) with factory intercooler location.

• Also fits Ford Ranger Raptor (2024, 2025) 3.0 L EcoBoost models at the factory intercooler position.

• Designed to install in the OEM intercooler location and integrate with the stock shutter shroud; no cutting or trimming required.

• Works with stock turbo, piping, and intake plumbing — best paired with tuning for maximum performance gains.

Included

• One (1) COBB Front Mount Intercooler (silver or black finish)

• Billet aluminum end tanks and TIG-welded core assembly

• Mounting brackets and hardware for direct fitment

• Installation guidance/documentation

Product Specs

• Material: Billet aluminum end tanks with TIG-welded construction for durability and heat resistance.

• Core Volume: ~53 % larger than the factory intercooler core.

• Cooling Efficiency: ~23 % improved cooling performance vs. OEM.

• Design: CFD-optimized end tanks and smooth airflow transition to reduce turbulence and pressure drop.

• Location: Factory front-mount intercooler position — installs using OEM mounting points.

• Finish: Silver or black powder-coated finish

Product Features

• Performance cooling upgrade: Larger core and improved flow keep intake air temperatures lower and more consistent under heavy boost or heat-soaked conditions.

• Bolt-on installation: Designed for direct OEM replacement with no cutting or trimming required on Bronco Raptor or Ranger Raptor models.

• Engineered for flow: Computational fluid dynamics (CFD)-designed end tanks smooth airflow and reduce turbulence for better charge airflow efficiency.

• TIG-welded construction: Premium fabrication increases strength compared to stamped or pressed intercoolers.

• Heat soak resistance: Larger volume and improved cooling help maintain power during extended driving or off-road use.

Why This Matters

Stock intercoolers on the high-output EcoBoost engines in Bronco and Ranger Raptors can heat soak quickly — especially during hard driving, off-road excursions, or towing — leading to higher intake charge temperatures and reduced power as the engine pulls timing to protect itself. Upgrading to this COBB intercooler increases core size and cooling efficiency, helping keep charge air temperatures down, improve throttle response, and maintain more consistent peak power without sacrificing daily drivability.